Exploring the Art of Crafting and Distilling Exquisite Spirits

Exploring the Art of Crafting and Distilling Exquisite Spirits


The carbonated spirits that provide the fizz in every alcoholic beverage are produced through a process collectively known as fermentation. This is a complex biochemical process that involves the metabolism of sugars in the feedstock by the yeast in which they are cultivated. This is the only known way to make spirits.

Large quantities of sugar-rich raw materials can be fermented to produce ethanol and a variety of food products that can be used to make different spirits. If you use grapes and berries, you can make wine. You can make vodka if you use potatoes or wheat.

The purpose of yeast fermentation is to allow the organism to consume all available sugar, convert it into energy, and as a by-product produce ethanol alcohol, the safest type for human consumption and the one found in all alcoholic beverages. The yeast will continuously feed on the sugar and then expel the alcohol until the alcohol content or ABV reaches a maximum of 15% to 17%, at which point the yeast will not be able to survive.

Fermented but undistilled spirits

While all alcoholic beverages need to go through fermentation, not all alcoholic beverages have to go through the distillation process. Here is a list of examples.


Beer is made by fermenting barley malt with brewer’s yeast and flavored with hops. The method of making malt involves soaking the grain in water to stimulate it to germinate and release enzymes to break down the starch. On average, most beers have an ABV of 4.5%.


Wine is fermented from fruits rich in natural sugars, such as grapes, berries, apples. Most wines vary in alcohol content, but the ABV can vary from 13% to 20%.

Hard cider

Hard cider is made by fermenting fruit juice (usually apples). Its alcohol content can range from 4% to 7% ABV.


Mead is a spirit made by fermenting honey with water. Its average alcohol content can vary from 3% to 20%.


Sake is an iconic alcoholic beverage made from fermented rice and hails from Japan. Koji, also known as Aspergillus oryzae, is a special fungus that matures like a mold, and it contains the amylase enzyme necessary to break down the starch in rice. The alcohol concentration of sake is about 16% ABV.

How spirits are distilled

To further amplify the alcohol content produced during fermentation, spirits take the next step called distillation. Distilling spirits means purifying or concentrating them. In layman’s terms, fermented spirits are heated in a still at low and controlled temperatures.

The two basic types of still are:

Column Still

Column stills are more industrial in nature and used for large-scale manufacturing of alcohol. They are said to deliver purer and lighter spirits.

Pot Still

Pot stills are more traditional and are known for producing fuller-bodied and fuller-flavored spirits.

ACE spirits 

distilled equipment

Here’s how spirits are distilled inside a pot still.

The fermented spirit, which at this point is called the “wash” or the “mash,” is transferred into the pot still.

It will be heated to a low temperature, which could be anywhere from 175 degrees to 212 degrees Fahrenheit.

The goal of the heating is to vaporize only alcohol. When condensation happens, the alcohol-rich steam will rise above the surface of the liquid and will be caught into a tube known as the lyne arm or swan’s neck, which is connected to the condenser and kept cool by immersing it in water.

The process condenses back the steam into a liquid, which now has significantly higher amounts of alcohol concentration.

The distilled spirit will flow out of the still and be collected.

Types of Distilled Alcoholic Drinks

Distilled alcoholic drinks naturally boast a higher alcohol concentration. Here are some examples:


Gin is a distilled alcoholic drink and the national spirit of the British. It is mostly flavored with juniper berries and other botanical extracts. The average alcohol content of gin is 40 percent ABV.


Brandy is essentially distilled wine fermented from grapes. Its alcohol content can go anywhere from 35 to 60 percent ABV.


Whiskey is a distilled spirit fermented from grain, including corn, barley, rye, and wheat. It has an ABV of 40 to 60 percent.


Rum is a distilled alcoholic beverage made from fermented sugarcane molasses or sugarcane juice. It has an average alcohol content of 40 to 75 ABV.


Absinthe is a distilled spirit flavored with anise and other herbaceous botanicals. It has an impressively high alcohol content at an average of 75 percent ABV.


Hailing from Russia and Poland, vodka is distilled from either fermented potato, grain, or fruit. It has 40 percent ABV.

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